Product Info
| Product size | 35m*6m*3m(for reference only) |
| Product structure | Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
| Control system | PLC control system,HMI Operating on the LED touch screen,Configure HDTV monitor |
| Drive system | Semi Servo Drive, timing belt and flat belt are import products, and all the key parts, are import bearings. |
| Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt A&B
shaft active unwinding by inverter motor. |
| Safety system | It has safety device on the operating side, matched with urgent stop switch.High audio fan uses sound insulation or silencer. |
| Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
| Materials corrective system | Materials corrective system: Adopt international famous brand deviation correction system |
| Power | 380V, 50HZ three phase five wire |
| Machine Capacity | 230KW (Excluding glue machine and air compressor) |
| Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
| Machine weight | 100 Tons approximately |
The production line includes:
Pulp crusher system
SAP feeding system
Drum forming system
Lower tissue paper feeding system
SAP paper feeding system
Core wrapping system
Perfume feeding system
Mat cutting system
Hydrophobic non woven feeding system
Hydrophilic non woven feeding system
Flow cannel embossing system
Side sealing system
PE film feeding system
Back release paper feedig & cutting system
Outer cutting system
Edge scrap collecting system
180 degree transfer system
Wing release paper feeding & cutting system
90 degree transfer system
Packing film feeding system
Product seal cutting system
Easy tape feeding & cutting unit
Out put rejection system
Machine Panoramic Image
Whatsapp: +008615805080212
Email:jessie@wm-machinery.com
https://www.diapersmachines.com
Product Descripiton
This baby diaper production line is the key to efficient and high-quality production. Our production line has a detailed process for raw material handling and pre-treatment to ensure that materials are in the best condition. In terms of forming and compounding process, advanced technology is used to ensure the high quality of diapers. The cutting link is precise, the packaging link is efficient and orderly, the quality inspection link is strict to ensure the quality, and the automatic control system makes the production intelligent and stable to meet your production needs.
Production efficiency and cost advantage
High-speed production capacity and low downtime rate
The standard model has a production capacity of 600 to 800 pieces per minute, supports 24-hour continuous and stable operation, and has an annual production capacity of over 500 million pieces, meeting the large-scale production demands of major European diaper brands.
By adopting a fault early warning system (such as vibration monitoring and temperature sensors), potential equipment problems can be identified in advance, reducing unplanned downtime by 70% and lowering the operating costs for customers.
Low maintenance and long life cycle
Key components (such as knife rollers and molds) are made of wear-resistant alloy materials (such as tungsten carbide coating), with a service life of over 5,000 hours and a maintenance cycle extended by 50%. Combined with remote diagnosis services, the frequency of on-site maintenance by engineers is reduced.
Environmental protection and sustainability advantages
Low energy consumption and green production
By adopting servo motors and energy-saving drive technology, the energy consumption of traditional production lines is reduced by more than 30%, which complies with the requirements of the EU's "EcoDesign Directive". Specific energy consumption data (such as kWh/thousand pieces) can be provided.
Equipped with a waste recycling system (such as an automatic crushing and reuse device for scraps), the waste utilization rate is ≥95%, reducing the discharge of industrial waste and meeting the demands of European enterprises for a circular economy.
Compatibility of environmental protection materials
The production line supports the processing of degradable materials (such as plant-based non-woven fabrics and starch-based water-absorbing resins), meeting the production requirements of environmentally friendly diapers in the EU Single-Use Plastics Directive, and can assist customers in applying for the "EU Ecolabel".
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